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@@ -4,74 +4,76 @@ namespace App\Service;
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use App\Model\ApplyOrder;
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use App\Model\ApplyOrderDetail;
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+use App\Model\DeviceOrder;
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+use App\Model\DeviceOrderInfo;
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use App\Model\DispatchSub;
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+use App\Model\DXJ;
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+use App\Model\Employee;
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use App\Model\Equipment;
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use App\Model\OrdersProduct;
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use App\Model\Process;
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+use App\Model\ReportWorkingDetail;
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use App\Model\SaleOrdersProduct;
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use App\Model\Scrapp;
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use App\Model\ScrappCount;
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+use App\Model\SystemL;
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+use Carbon\Carbon;
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use Illuminate\Support\Facades\DB;
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+use Illuminate\Support\Facades\Redis;
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class LargeScreenService extends Service
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{
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- public function integratedDashboard($data){
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+ public function integratedDashboard($data)
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+ {
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//总产值 ------------------------------------------------
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- $total = SaleOrdersProduct::where('del_time',0)
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+ $total = SaleOrdersProduct::where('del_time', 0)
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->where('crt_time', ">=", strtotime(date("Y-01-01 00:00:00")))
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->select(DB::raw("sum(finished_num) as total"))
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->value('total');
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//总产值 ------------------------------------------------
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//当日产量 当月产量 ---------------------------------------------
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- $data_one = SaleOrdersProduct::where('del_time',0)
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+ $data_one = SaleOrdersProduct::where('del_time', 0)
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->where('crt_time', ">=", strtotime(date("Y-m-01 00:00:00")))
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->where('crt_time', "<=", strtotime(date("Y-m-t 23:59:59")))
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- ->select('finished_num','order_quantity','crt_time')
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+ ->select('finished_num', 'order_quantity', 'crt_time')
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->get()->toArray();
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//当日产量 当月产量
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$today_total = $month_total = $order_total = 0;
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$timeStamp = strtotime(date("Y-m-d 00:00:00"));
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$timeStampE = strtotime(date("Y-m-d 23:59:59"));
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- foreach ($data_one as $value){
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- $order_total = bcadd($order_total, $value['order_quantity'],3);
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- $month_total = bcadd($month_total, $value['finished_num'],3);
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- if($timeStamp <= $value['crt_time'] && $timeStampE >= $value['crt_time']) $today_total = bcadd($today_total, $value['finished_num'],3);
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+ foreach ($data_one as $value) {
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+ $order_total = bcadd($order_total, $value['order_quantity'], 3);
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+ $month_total = bcadd($month_total, $value['finished_num'], 3);
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+ if ($timeStamp <= $value['crt_time'] && $timeStampE >= $value['crt_time']) $today_total = bcadd($today_total, $value['finished_num'], 3);
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}
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//当日产量 当月产量 ---------------------------------------------
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//月计划完成率--------------------------------------------------------------------
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- $month_rate = floatval($order_total) > 0 ? bcdiv($month_total, $order_total,4) : 0;
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- $month_rate = bcmul($month_rate,100,2) . "%";
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+ $month_rate = floatval($order_total) > 0 ? bcdiv($month_total, $order_total, 4) : 0;
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+ $month_rate = bcmul($month_rate, 100, 2) . "%";
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//月计划完成率--------------------------------------------------------------------
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//月注塑合格率----------------------------------------------------------------------
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- $data_two = ScrappCount::where('del_time',0)
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+ $data_two = ScrappCount::where('del_time', 0)
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->where('crt_time', ">=", strtotime(date("Y-m-01 00:00:00")))
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->where('crt_time', "<=", strtotime(date("Y-m-t 23:59:59")))
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->where('process_id', 14)
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->select(DB::raw("sum(quantity) as quantity"), DB::raw("sum(scrapp_num) as waste"))
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->get()->toArray();
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$total_zj = $total_blp = 0;
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- foreach ($data_two as $value){
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- $total_zj = bcadd($total_zj, $value['quantity'],3);
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- $total_zj = bcadd($total_zj, $value['waste'],3);
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- $total_blp = bcadd($total_blp, $value['waste'],3);
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- }
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- $process_14_total = bcadd($total_zj, $total_blp,3);
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- $process_14_rate = floatval($process_14_total) > 0 ? bcdiv($total_zj, $process_14_total,4) : 0;
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- $process_14_rate = bcmul($process_14_rate, 100,2) . "%";
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+ foreach ($data_two as $value) {
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+ $total_zj = bcadd($total_zj, $value['quantity'], 3);
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+ $total_zj = bcadd($total_zj, $value['waste'], 3);
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+ $total_blp = bcadd($total_blp, $value['waste'], 3);
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+ }
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+ $process_14_total = bcadd($total_zj, $total_blp, 3);
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+ $process_14_rate = floatval($process_14_total) > 0 ? bcdiv($total_zj, $process_14_total, 4) : 0;
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+ $process_14_rate = bcmul($process_14_rate, 100, 2) . "%";
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//月注塑合格率----------------------------------------------------------------------
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//设备监控状态----------------------------------------------------------------------
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- $deviceList = Equipment::where('del_time',0)
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- ->where('model','<>',1)
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- ->select('id','title','code','status')
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- ->get()->toArray();
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- foreach ($deviceList as $key => $value){
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- $status_title = Equipment::$status_title[$value['status']] ?? "";
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- $deviceList[$key]['status_title'] = $status_title;
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- }
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+ $deviceList = $this->deviceState();
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//设备监控状态----------------------------------------------------------------------
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//质量管理--------------------------------------------------------------------------
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@@ -82,19 +84,19 @@ class LargeScreenService extends Service
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$dates[] = $date;
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}
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$zl_data = [];
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- $data_three = ScrappCount::where('del_time',0)
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+ $data_three = ScrappCount::where('del_time', 0)
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->where('crt_time', "<=", time())
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- ->where('crt_time', ">=", strtotime(date("Y-m-d 00:00:00",time() - 7 * 24 * 60 * 60)))
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+ ->where('crt_time', ">=", strtotime(date("Y-m-d 00:00:00", time() - 7 * 24 * 60 * 60)))
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->where('process_id', 14)
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->select('quantity', "scrapp_num as waste", "crt_time")
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->get()->toArray();
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- foreach ($data_three as $value){
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+ foreach ($data_three as $value) {
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$day = date("m-d", $value['crt_time']);
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$tmp = bcadd($value['quantity'], $value['waste'], 3);
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- if(isset($zl_data[$day])){
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- $zl_data[$day]['quantity'] = bcadd($zl_data[$day]['quantity'], $value['quantity'],3);
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- $zl_data[$day]['total'] = bcadd($zl_data[$day]['total'], $tmp,3);
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- }else{
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+ if (isset($zl_data[$day])) {
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+ $zl_data[$day]['quantity'] = bcadd($zl_data[$day]['quantity'], $value['quantity'], 3);
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+ $zl_data[$day]['total'] = bcadd($zl_data[$day]['total'], $tmp, 3);
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+ } else {
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$zl_data[$day] = [
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'quantity' => $value['quantity'],
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'total' => $tmp
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@@ -102,15 +104,15 @@ class LargeScreenService extends Service
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}
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}
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$zj_data_final = [];
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- foreach ($dates as $value){
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+ foreach ($dates as $value) {
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$tmp = [
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"day" => $value,
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"total" => 0,
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"rate" => 0,
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];
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- if(isset($zl_data[$value])){
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+ if (isset($zl_data[$value])) {
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$tmp['total'] = $zl_data[$value]['total'];
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- $tmp['rate'] = bcmul(bcdiv($zl_data[$value]['quantity'], $zl_data[$value]['total'],4),100,2);
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+ $tmp['rate'] = bcmul(bcdiv($zl_data[$value]['quantity'], $zl_data[$value]['total'], 4), 100, 2);
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}
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$zj_data_final[] = $tmp;
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}
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@@ -132,11 +134,11 @@ class LargeScreenService extends Service
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//物料管理--------------------------------------------------------------------------
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//销售管理--------------------------------------------------------------------------
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- $xs = SaleOrdersProduct::where('del_time',0)
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+ $xs = SaleOrdersProduct::where('del_time', 0)
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->where('crt_time', ">=", strtotime(date("Y-01-01 00:00:00")))
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- ->select(DB::raw("sum(finished_num) as total"),'technology_name as color')
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+ ->select(DB::raw("sum(finished_num) as total"), 'technology_name as color')
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->groupBy('technology_name')
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- ->orderBy('total','desc')
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+ ->orderBy('total', 'desc')
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->get()->toArray();
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//销售管理--------------------------------------------------------------------------
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@@ -146,86 +148,86 @@ class LargeScreenService extends Service
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$zx_14_dispatch_quantity_9 = $zx_14_finished_num_9 = 0;
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$zx_14_dispatch_quantity_12 = $zx_14_finished_num_12 = 0;
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$zx_14_dispatch_quantity_13 = $zx_14_finished_num_13 = 0;
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- $dispatch = DispatchSub::where('del_time',0)
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+ $dispatch = DispatchSub::where('del_time', 0)
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->where('crt_time', ">=", strtotime(date("Y-01-01 00:00:00")))
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- ->whereIn('process_id',[12,14])
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- ->select('dispatch_quantity', 'finished_num', 'process_id','device_id')
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+ ->whereIn('process_id', [12, 14])
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+ ->select('dispatch_quantity', 'finished_num', 'process_id', 'device_id')
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->get()->toArray();
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- foreach ($dispatch as $value){
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- if($value['process_id'] == 12){
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- $zx_12_dispatch_quantity = bcadd($zx_12_dispatch_quantity, $value['dispatch_quantity'],3);
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- $zx_12_finished_num = bcadd($zx_12_finished_num, $value['finished_num'],3);
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- }else{
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- if($value['device_id'] == 8){
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- $zx_14_dispatch_quantity_8 = bcadd($zx_14_dispatch_quantity_8, $value['dispatch_quantity'],3);
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- $zx_14_finished_num_8 = bcadd($zx_14_finished_num_8, $value['finished_num'],3);
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- }elseif ($value['device_id'] == 9){
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- $zx_14_dispatch_quantity_9 = bcadd($zx_14_dispatch_quantity_9, $value['dispatch_quantity'],3);
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- $zx_14_finished_num_9 = bcadd($zx_14_finished_num_9, $value['finished_num'],3);
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- }elseif ($value['device_id'] == 12){
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- $zx_14_dispatch_quantity_12 = bcadd($zx_14_dispatch_quantity_12, $value['dispatch_quantity'],3);
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- $zx_14_finished_num_12 = bcadd($zx_14_finished_num_12, $value['finished_num'],3);
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- }elseif ($value['device_id'] == 13){
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- $zx_14_dispatch_quantity_13 = bcadd($zx_14_dispatch_quantity_13, $value['dispatch_quantity'],3);
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- $zx_14_finished_num_13 = bcadd($zx_14_finished_num_13, $value['finished_num'],3);
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+ foreach ($dispatch as $value) {
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+ if ($value['process_id'] == 12) {
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+ $zx_12_dispatch_quantity = bcadd($zx_12_dispatch_quantity, $value['dispatch_quantity'], 3);
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+ $zx_12_finished_num = bcadd($zx_12_finished_num, $value['finished_num'], 3);
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+ } else {
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+ if ($value['device_id'] == 8) {
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+ $zx_14_dispatch_quantity_8 = bcadd($zx_14_dispatch_quantity_8, $value['dispatch_quantity'], 3);
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+ $zx_14_finished_num_8 = bcadd($zx_14_finished_num_8, $value['finished_num'], 3);
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+ } elseif ($value['device_id'] == 9) {
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+ $zx_14_dispatch_quantity_9 = bcadd($zx_14_dispatch_quantity_9, $value['dispatch_quantity'], 3);
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+ $zx_14_finished_num_9 = bcadd($zx_14_finished_num_9, $value['finished_num'], 3);
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+ } elseif ($value['device_id'] == 12) {
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+ $zx_14_dispatch_quantity_12 = bcadd($zx_14_dispatch_quantity_12, $value['dispatch_quantity'], 3);
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+ $zx_14_finished_num_12 = bcadd($zx_14_finished_num_12, $value['finished_num'], 3);
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+ } elseif ($value['device_id'] == 13) {
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+ $zx_14_dispatch_quantity_13 = bcadd($zx_14_dispatch_quantity_13, $value['dispatch_quantity'], 3);
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+ $zx_14_finished_num_13 = bcadd($zx_14_finished_num_13, $value['finished_num'], 3);
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}
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}
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}
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- $diff_num = bcsub($zx_12_dispatch_quantity, $zx_12_finished_num,3);
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- $diff_num_8 = bcsub($zx_14_dispatch_quantity_8, $zx_14_finished_num_8,3);
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- $diff_num_9 = bcsub($zx_14_dispatch_quantity_9, $zx_14_finished_num_9,3);
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- $diff_num_12 = bcsub($zx_14_dispatch_quantity_12, $zx_14_finished_num_12,3);
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- $diff_num_13 = bcsub($zx_14_dispatch_quantity_13, $zx_14_finished_num_13,3);
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+ $diff_num = bcsub($zx_12_dispatch_quantity, $zx_12_finished_num, 3);
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+ $diff_num_8 = bcsub($zx_14_dispatch_quantity_8, $zx_14_finished_num_8, 3);
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+ $diff_num_9 = bcsub($zx_14_dispatch_quantity_9, $zx_14_finished_num_9, 3);
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+ $diff_num_12 = bcsub($zx_14_dispatch_quantity_12, $zx_14_finished_num_12, 3);
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+ $diff_num_13 = bcsub($zx_14_dispatch_quantity_13, $zx_14_finished_num_13, 3);
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$xt = [
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[
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"name" => "清洗脱水产线", "sj_num" => $zx_12_finished_num, "jh_num" => $zx_12_dispatch_quantity, "diff_num" => $diff_num
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- ],[
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+ ], [
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"name" => "注塑一号产线", "sj_num" => $zx_14_finished_num_8, "jh_num" => $zx_14_dispatch_quantity_8, "diff_num" => $diff_num_8
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- ],[
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+ ], [
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"name" => "注塑二号产线", "sj_num" => $zx_14_finished_num_9, "jh_num" => $zx_14_dispatch_quantity_9, "diff_num" => $diff_num_9
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- ],[
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+ ], [
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"name" => "注塑三号产线", "sj_num" => $zx_14_finished_num_12, "jh_num" => $zx_14_dispatch_quantity_12, "diff_num" => $diff_num_12
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- ],[
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+ ], [
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"name" => "注塑四号产线", "sj_num" => $zx_14_finished_num_13, "jh_num" => $zx_14_dispatch_quantity_13, "diff_num" => $diff_num_13
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],
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];
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//总装各线体目标/完成量---------------------------------------------------------------
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//订单完成进度-----------------------------------------------------------------
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- $orderBy = [11 => "破碎分离", 12 => "清洗脱水" ,15 => "混合搅拌",13 => "挤出造粒",14 => "注塑成型"];
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- $order = OrdersProduct::where('del_time',0)
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- ->select('production_no as order_number','id','technology_name as color','production_quantity','dispatch_complete_quantity','finished_num')
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- ->orderBy('id','desc')
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+ $orderBy = [11 => "破碎分离", 12 => "清洗脱水", 15 => "混合搅拌", 13 => "挤出造粒", 14 => "注塑成型"];
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+ $order = OrdersProduct::where('del_time', 0)
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+ ->select('production_no as order_number', 'id', 'technology_name as color', 'production_quantity', 'dispatch_complete_quantity', 'finished_num')
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+ ->orderBy('id', 'desc')
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->limit(10)
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->get()->toArray();
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- $dispatch_num = DispatchSub::where('del_time',0)
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- ->whereIn('order_product_id',array_column($order,'id'))
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- ->select('order_product_id','process_id','finished_num','dispatch_quantity','waste_num')
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+ $dispatch_num = DispatchSub::where('del_time', 0)
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+ ->whereIn('order_product_id', array_column($order, 'id'))
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+ ->select('order_product_id', 'process_id', 'finished_num', 'dispatch_quantity', 'waste_num')
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->get()->toArray();
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$details = [];
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- foreach ($dispatch_num as $value){
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+ foreach ($dispatch_num as $value) {
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$new = $value['order_product_id'] . $value['process_id'];
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- $finished_num = bcadd($value['finished_num'], $value['waste_num'],3);
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- if(isset($details[$new])){
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- $details[$new]['dispatch_quantity'] = bcadd($details[$new]['dispatch_quantity'], $value['dispatch_quantity'],3);
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- $details[$new]['finished_num'] = bcadd($details[$new]['finished_num'], $finished_num,3);
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- }else{
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+ $finished_num = bcadd($value['finished_num'], $value['waste_num'], 3);
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+ if (isset($details[$new])) {
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+ $details[$new]['dispatch_quantity'] = bcadd($details[$new]['dispatch_quantity'], $value['dispatch_quantity'], 3);
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+ $details[$new]['finished_num'] = bcadd($details[$new]['finished_num'], $finished_num, 3);
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+ } else {
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$details[$new] = [
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"dispatch_quantity" => $value['dispatch_quantity'],
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"finished_num" => $finished_num,
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];
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}
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}
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- foreach ($order as $key => $value){
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+ foreach ($order as $key => $value) {
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$d_tmp = [];
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- foreach ($orderBy as $k => $v){
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+ foreach ($orderBy as $k => $v) {
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$new = $value['id'] . $k;
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$tmpS = $details[$new] ?? [];
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$rate = 0;
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- if(! empty($tmpS)) {
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- $rate = bcdiv($tmpS['finished_num'], $tmpS['dispatch_quantity'],4);
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- $rate = bcmul($rate, 100,2);
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|
+ if (!empty($tmpS)) {
|
|
|
+ $rate = bcdiv($tmpS['finished_num'], $tmpS['dispatch_quantity'], 4);
|
|
|
+ $rate = bcmul($rate, 100, 2);
|
|
|
}
|
|
|
$d_tmp[] = [
|
|
|
"name" => $v,
|
|
@@ -233,9 +235,9 @@ class LargeScreenService extends Service
|
|
|
];
|
|
|
}
|
|
|
$order[$key]['detail'] = $d_tmp;
|
|
|
- if($value['production_quantity'] <= $value['finished_num']){
|
|
|
+ if ($value['production_quantity'] <= $value['finished_num']) {
|
|
|
$state = "已完成";
|
|
|
- }else{
|
|
|
+ } else {
|
|
|
$state = "进行中";
|
|
|
}
|
|
|
$order[$key]['state_title'] = $state;
|
|
@@ -260,29 +262,43 @@ class LargeScreenService extends Service
|
|
|
return [true, $return];
|
|
|
}
|
|
|
|
|
|
- public function productionExecution($data){
|
|
|
+ private function deviceState(){
|
|
|
+ $deviceList = Equipment::where('del_time', 0)
|
|
|
+ ->where('model', '<>', 1)
|
|
|
+ ->select('id', 'title', 'code', 'status')
|
|
|
+ ->get()->toArray();
|
|
|
+ foreach ($deviceList as $key => $value) {
|
|
|
+ $status_title = Equipment::$status_title[$value['status']] ?? "";
|
|
|
+ $deviceList[$key]['status_title'] = $status_title;
|
|
|
+ }
|
|
|
+
|
|
|
+ return $deviceList;
|
|
|
+ }
|
|
|
+
|
|
|
+ public function productionExecution($data)
|
|
|
+ {
|
|
|
//生产进度实时监控-----------------------------------------------------
|
|
|
- $order = OrdersProduct::where('del_time',0)
|
|
|
+ $order = OrdersProduct::where('del_time', 0)
|
|
|
->limit(15)
|
|
|
- ->orderBy('id','desc')
|
|
|
+ ->orderBy('id', 'desc')
|
|
|
->pluck('id')
|
|
|
->toArray();
|
|
|
$dispatch = $this->getDispatch($order);
|
|
|
|
|
|
- $process_map = Process::whereIn('id',array_column($dispatch,'process_id'))
|
|
|
- ->pluck('title','id')
|
|
|
+ $process_map = Process::whereIn('id', array_column($dispatch, 'process_id'))
|
|
|
+ ->pluck('title', 'id')
|
|
|
->toArray();
|
|
|
- foreach ($dispatch as $key => $value){
|
|
|
- if(in_array($value['process_id'], [11,12])){
|
|
|
+ foreach ($dispatch as $key => $value) {
|
|
|
+ if (in_array($value['process_id'], [11, 12])) {
|
|
|
$cx = "清洗脱水产线";
|
|
|
- }else{
|
|
|
- if($value['device_id'] == 8){
|
|
|
+ } else {
|
|
|
+ if ($value['device_id'] == 8) {
|
|
|
$cx = "注塑一号产线";
|
|
|
- }elseif ($value['device_id'] == 9){
|
|
|
+ } elseif ($value['device_id'] == 9) {
|
|
|
$cx = "注塑二号产线";
|
|
|
- }elseif ($value['device_id'] == 12){
|
|
|
+ } elseif ($value['device_id'] == 12) {
|
|
|
$cx = "注塑三号产线";
|
|
|
- }else {
|
|
|
+ } else {
|
|
|
$cx = "注塑四号产线";
|
|
|
}
|
|
|
}
|
|
@@ -292,18 +308,18 @@ class LargeScreenService extends Service
|
|
|
//生产进度实时监控-----------------------------------------------------
|
|
|
|
|
|
//订单看板-----------------------------------------------------
|
|
|
- $sales = SaleOrdersProduct::where('del_time',0)
|
|
|
- ->select('out_order_no as order_number','customer_name','product_title','technology_name as color','order_quantity', 'pre_shipment_time','finished_num','production_quantity')
|
|
|
+ $sales = SaleOrdersProduct::where('del_time', 0)
|
|
|
+ ->select('out_order_no as order_number', 'customer_name', 'product_title', 'technology_name as color', 'order_quantity', 'pre_shipment_time', 'finished_num', 'production_quantity')
|
|
|
->limit(10)
|
|
|
- ->orderBy('id','desc')
|
|
|
+ ->orderBy('id', 'desc')
|
|
|
->get()->toArray();
|
|
|
- foreach ($sales as $key => $value){
|
|
|
- $sales[$key]['pre_shipment_time'] = $value['pre_shipment_time'] ? date('Y-m-d',$value['pre_shipment_time']) : '';
|
|
|
- if(floatval($value['production_quantity']) <= 0.0){
|
|
|
+ foreach ($sales as $key => $value) {
|
|
|
+ $sales[$key]['pre_shipment_time'] = $value['pre_shipment_time'] ? date('Y-m-d', $value['pre_shipment_time']) : '';
|
|
|
+ if (floatval($value['production_quantity']) <= 0.0) {
|
|
|
$state_title = "未排产";
|
|
|
- }elseif ($value['finished_num'] < $value['order_quantity']){
|
|
|
+ } elseif ($value['finished_num'] < $value['order_quantity']) {
|
|
|
$state_title = "进行中";
|
|
|
- }else{
|
|
|
+ } else {
|
|
|
$state_title = "已完成";
|
|
|
}
|
|
|
$sales[$key]['pre_shipment_time'] = $state_title;
|
|
@@ -311,7 +327,7 @@ class LargeScreenService extends Service
|
|
|
//订单看板-----------------------------------------------------
|
|
|
|
|
|
//工序负荷全览-----------------------------------------------------
|
|
|
- $process = Process::where('del_time',0)->get()->toArray();
|
|
|
+ $process = Process::where('del_time', 0)->get()->toArray();
|
|
|
$return = ApplyOrderDetail::selectRaw('
|
|
|
DATE(FROM_UNIXTIME(crt_time)) as date,
|
|
|
ROUND(SUM(quantity), 3) as dispatch_quantity
|
|
@@ -330,9 +346,9 @@ class LargeScreenService extends Service
|
|
|
|
|
|
$maxValue = empty($return) ? 0 : max($return);
|
|
|
$today = $return[date("Ymd")] ?? 0;
|
|
|
- $rate = $maxValue ? intval($today/$maxValue * 100) : 0;
|
|
|
+ $rate = $maxValue ? intval($today / $maxValue * 100) : 0;
|
|
|
$array_p = [];
|
|
|
- foreach ($process as $value){
|
|
|
+ foreach ($process as $value) {
|
|
|
$array_p[] = [
|
|
|
'title' => $value['title'],
|
|
|
'rate' => $rate
|
|
@@ -345,30 +361,30 @@ class LargeScreenService extends Service
|
|
|
$first = $end = 0;
|
|
|
for ($i = 14; $i >= 0; $i--) {
|
|
|
$timestamp = strtotime("-{$i} days");
|
|
|
- if($i == 14) $first = strtotime(date("Y-m-d 00:00:00",$timestamp));
|
|
|
- if($i == 0) $end = strtotime(date("Y-m-d 00:00:00",$timestamp));
|
|
|
- $dates[] = strtotime(date("Y-m-d 00:00:00",$timestamp));
|
|
|
+ if ($i == 14) $first = strtotime(date("Y-m-d 00:00:00", $timestamp));
|
|
|
+ if ($i == 0) $end = strtotime(date("Y-m-d 00:00:00", $timestamp));
|
|
|
+ $dates[] = strtotime(date("Y-m-d 00:00:00", $timestamp));
|
|
|
}
|
|
|
|
|
|
$results = DispatchSub::where('del_time', 0)
|
|
|
->where('dispatch_time_start', '>=', $first) // 计划开始 < 给定结束
|
|
|
->where('dispatch_time_end', '<=', $end) // 计划结束 > 给定开始
|
|
|
- ->where('process_id',14)
|
|
|
- ->select('dispatch_time_start as crt_time',DB::raw("sum(dispatch_quantity) as quantity"))
|
|
|
+ ->where('process_id', 14)
|
|
|
+ ->select('dispatch_time_start as crt_time', DB::raw("sum(dispatch_quantity) as quantity"))
|
|
|
->groupBy('dispatch_time_start')
|
|
|
->get()->toArray();
|
|
|
- $map = array_column($results,'quantity','crt_time');
|
|
|
+ $map = array_column($results, 'quantity', 'crt_time');
|
|
|
|
|
|
$jd = [];
|
|
|
- foreach ($dates as $value){
|
|
|
- if(isset($map[$value])){
|
|
|
+ foreach ($dates as $value) {
|
|
|
+ if (isset($map[$value])) {
|
|
|
$jd[$value] = [
|
|
|
'plan_num' => $map[$value],
|
|
|
'sj_num' => 0,
|
|
|
'rate' => 0,
|
|
|
'day' => date("m-d", $value)
|
|
|
];
|
|
|
- }else{
|
|
|
+ } else {
|
|
|
$jd[$value] = [
|
|
|
'plan_num' => 0,
|
|
|
'sj_num' => 0,
|
|
@@ -399,10 +415,10 @@ class LargeScreenService extends Service
|
|
|
}
|
|
|
//双周生产计划达成率-----------------------------------------------------
|
|
|
|
|
|
- list($status, $return) = (new ApplyOrderService())->reportList(['page_size' => 3, 'page_index' => 1,'not_need' =>1]);
|
|
|
+ list($status, $return) = (new ApplyOrderService())->reportList(['page_size' => 3, 'page_index' => 1, 'not_need' => 1]);
|
|
|
$cs = $return['list'] ?? [];
|
|
|
$cs = $cs['data'] ?? [];
|
|
|
- $cs = array_column($cs,'message');
|
|
|
+ $cs = array_column($cs, 'message');
|
|
|
|
|
|
$return = [
|
|
|
'dispatch' => $dispatch, //生产进度实时监控
|
|
@@ -415,7 +431,8 @@ class LargeScreenService extends Service
|
|
|
return [true, $return];
|
|
|
}
|
|
|
|
|
|
- private function getDispatch($order){
|
|
|
+ private function getDispatch($order)
|
|
|
+ {
|
|
|
$customOrder = [11, 12, 15, 13, 14];
|
|
|
$priorityMap = array_flip($customOrder); // [11=>0, 12=>1, 15=>2, 13=>3, 14=>4]
|
|
|
|
|
@@ -520,7 +537,7 @@ class LargeScreenService extends Service
|
|
|
}
|
|
|
$time_map[$time_tmp]['total'] = bcadd($time_map[$time_tmp]['total'], $total, 3);
|
|
|
$time_map[$time_tmp]['finished'] = bcadd($time_map[$time_tmp]['finished'], $value['finished_num'], 3);
|
|
|
- } else{
|
|
|
+ } else {
|
|
|
// 注塑产线
|
|
|
$key = "{$value['device_id']}|{$time_tmp}";
|
|
|
if (!isset($time_map_2[$key])) {
|
|
@@ -538,7 +555,7 @@ class LargeScreenService extends Service
|
|
|
'注塑二号产线' => ['map' => &$time_map_2, 'key_prefix' => '9|'],
|
|
|
'注塑三号产线' => ['map' => &$time_map_2, 'key_prefix' => '12|'],
|
|
|
'注塑四号产线' => ['map' => &$time_map_2, 'key_prefix' => '13|'],
|
|
|
- '总合格率' => ['map' => &$total_map, 'key_prefix' => null, 'is_total' => true],
|
|
|
+ '总合格率' => ['map' => &$total_map, 'key_prefix' => null, 'is_total' => true],
|
|
|
];
|
|
|
|
|
|
$result = [];
|
|
@@ -577,15 +594,15 @@ class LargeScreenService extends Service
|
|
|
DB::raw('SUM(scrapp_num) as total'),
|
|
|
)
|
|
|
->groupBy('scrapp_id')
|
|
|
- ->orderBy('total','desc')
|
|
|
+ ->orderBy('total', 'desc')
|
|
|
->get()
|
|
|
->toArray();
|
|
|
- $sum = ! empty($s) ? array_sum(array_column($s,'total')) : 0;
|
|
|
- $map1 = Scrapp::where('del_time',0)
|
|
|
+ $sum = !empty($s) ? array_sum(array_column($s, 'total')) : 0;
|
|
|
+ $map1 = Scrapp::where('del_time', 0)
|
|
|
->pluck('title', 'id')
|
|
|
->toArray();
|
|
|
- foreach ($s as $key => $value){
|
|
|
- $s[$key]['rate'] = ! empty($sum) ? bcmul(bcdiv($value['total'], $sum, 4),100,2): 0;
|
|
|
+ foreach ($s as $key => $value) {
|
|
|
+ $s[$key]['rate'] = !empty($sum) ? bcmul(bcdiv($value['total'], $sum, 4), 100, 2) : 0;
|
|
|
$s[$key]['title'] = $map1[$value['scrapp_id']] ?? "";
|
|
|
}
|
|
|
//不合格原因分析--------------------------------------------------------------
|
|
@@ -593,56 +610,56 @@ class LargeScreenService extends Service
|
|
|
//明细派工单对应质检完成率-----------------------------------------------------
|
|
|
$cx_map = [
|
|
|
11 => "清洗脱水产线",
|
|
|
- 12 => "清洗脱水产线" ,
|
|
|
+ 12 => "清洗脱水产线",
|
|
|
15 => "注塑",
|
|
|
13 => "注塑",
|
|
|
14 => "注塑"
|
|
|
];
|
|
|
$dispatch_2 = DispatchSub::where('del_time', 0)
|
|
|
->where('crt_time', '>=', strtotime(date("Y-m-01 00:00:00")))
|
|
|
- ->select('finished_num', 'process_id', 'crt_time','dispatch_quantity','device_id','product_title','technology_name as color','waste_num')
|
|
|
+ ->select('finished_num', 'process_id', 'crt_time', 'dispatch_quantity', 'device_id', 'product_title', 'technology_name as color', 'waste_num')
|
|
|
->get()
|
|
|
->toArray();
|
|
|
- $pro_map = Process::where('del_time',0)
|
|
|
- ->pluck('title','id')
|
|
|
+ $pro_map = Process::where('del_time', 0)
|
|
|
+ ->pluck('title', 'id')
|
|
|
->toArray();
|
|
|
foreach ($dispatch_2 as $key => $value) {
|
|
|
$dispatch_2[$key]['process_title'] = $pro_map[$value['process_id']] ?? "";
|
|
|
$cx = $cx_map[$value['process_id']] ?? "";
|
|
|
- if(in_array($value['process_id'], [15,13,14])){
|
|
|
- if($value['device_id'] == 8){
|
|
|
+ if (in_array($value['process_id'], [15, 13, 14])) {
|
|
|
+ if ($value['device_id'] == 8) {
|
|
|
$cx .= "一号产线";
|
|
|
- }elseif ($value['device_id'] == 9){
|
|
|
+ } elseif ($value['device_id'] == 9) {
|
|
|
$cx .= "二号产线";
|
|
|
- }elseif ($value['device_id'] == 12){
|
|
|
+ } elseif ($value['device_id'] == 12) {
|
|
|
$cx .= "三号产线";
|
|
|
- }else {
|
|
|
+ } else {
|
|
|
$cx .= "四号产线";
|
|
|
}
|
|
|
}
|
|
|
$dispatch_2[$key]['cx'] = $cx;
|
|
|
- $num = bcadd($value['finished_num'], $value['waste_num'],3);
|
|
|
- $dispatch_2[$key]['rate'] = bcmul(bcdiv($num, $value['dispatch_quantity'],4),100,2);
|
|
|
+ $num = bcadd($value['finished_num'], $value['waste_num'], 3);
|
|
|
+ $dispatch_2[$key]['rate'] = bcmul(bcdiv($num, $value['dispatch_quantity'], 4), 100, 2);
|
|
|
}
|
|
|
//明细派工单对应质检完成率-----------------------------------------------------
|
|
|
|
|
|
//过程质量监控------------------------------------------------------
|
|
|
$s_3 = DispatchSub::from('dispatch_sub as a')
|
|
|
- ->join('zj_plan as b','b.id','a.zj_plan_id')
|
|
|
- ->join('zj as c',DB::raw('FIND_IN_SET(c.id, b.zj_id)'), '>', DB::raw('0'))
|
|
|
+ ->join('zj_plan as b', 'b.id', 'a.zj_plan_id')
|
|
|
+ ->join('zj as c', DB::raw('FIND_IN_SET(c.id, b.zj_id)'), '>', DB::raw('0'))
|
|
|
->where('a.del_time', 0)
|
|
|
// ->where('a.waste_num', '>',0)
|
|
|
->where('a.crt_time', '>=', strtotime(date("Y-m-01 00:00:00")))
|
|
|
- ->whereIn('a.process_id',[12,14])
|
|
|
- ->select("a.process_id","a.product_title",'a.technology_name as color','a.waste_num','c.title as c_title','a.crt_time','a.order_product_id')
|
|
|
- ->orderBy('a.id','desc')
|
|
|
+ ->whereIn('a.process_id', [12, 14])
|
|
|
+ ->select("a.process_id", "a.product_title", 'a.technology_name as color', 'a.waste_num', 'c.title as c_title', 'a.crt_time', 'a.order_product_id')
|
|
|
+ ->orderBy('a.id', 'desc')
|
|
|
->get()
|
|
|
->toArray();
|
|
|
- foreach ($s_3 as $key => $value){
|
|
|
+ foreach ($s_3 as $key => $value) {
|
|
|
$s_3[$key]['process_title'] = $pro_map[$value['process_id']] ?? "";
|
|
|
- if($value['waste_num'] > 0){
|
|
|
+ if ($value['waste_num'] > 0) {
|
|
|
$title = (rand(1, 100) <= 60) ? '合格' : '不合格';
|
|
|
- }else{
|
|
|
+ } else {
|
|
|
$title = "合格";
|
|
|
}
|
|
|
$s_3[$key]['hg_title'] = $title;
|
|
@@ -661,4 +678,361 @@ class LargeScreenService extends Service
|
|
|
return [true, $return];
|
|
|
}
|
|
|
|
|
|
+ public function deviceDashboard($data)
|
|
|
+ {
|
|
|
+ //设备能效总览-------------------------------------------
|
|
|
+ $timestamp_start = strtotime('first day of last month 00:00:00');
|
|
|
+ $timestamp_end = time();
|
|
|
+ $device_data = SystemL::where('time', '>=', $timestamp_start)
|
|
|
+ ->where('time', '<=', $timestamp_end)
|
|
|
+ ->select('device_name', 'data_point_name', 'time', 'value')
|
|
|
+ ->whereIn('data_point_name', [
|
|
|
+ SystemL::run,
|
|
|
+ SystemL::run_one,
|
|
|
+ SystemL::stop,
|
|
|
+ SystemL::stop_one,
|
|
|
+ SystemL::run_two
|
|
|
+ ])
|
|
|
+ ->get()
|
|
|
+ ->toArray();
|
|
|
+
|
|
|
+ // 计算时间区间边界(使用 Carbon 更稳妥)
|
|
|
+ $today = Carbon::today(); // 今天 00:00:00
|
|
|
+ $todayStart = $today->copy()->timestamp;
|
|
|
+ $todayEnd = $today->copy()->endOfDay()->timestamp;
|
|
|
+
|
|
|
+ // 上周(上一个自然周,周一到周日)
|
|
|
+ $lastWeekStart = Carbon::now()->subWeek()->startOfWeek()->timestamp; // Monday 00:00:00 one week ago
|
|
|
+ $lastWeekEnd = Carbon::now()->subWeek()->endOfWeek()->timestamp; // Sunday 23:59:59 one week ago
|
|
|
+
|
|
|
+ // 上个月(上一个自然月)
|
|
|
+ $lastMonthStart = Carbon::now()->subMonth()->startOfMonth()->timestamp;
|
|
|
+ $lastMonthEnd = Carbon::now()->subMonth()->endOfMonth()->timestamp;
|
|
|
+
|
|
|
+ $wg_data = ReportWorkingDetail::from("report_working_detail as a")
|
|
|
+ ->leftJoin("dispatch_sub as b",'a.data_id','b.id')
|
|
|
+ ->where("a.del_time", 0)
|
|
|
+ ->where('b.del_time', 0)
|
|
|
+ ->where('a.crt_time', '>=', $timestamp_start)
|
|
|
+ ->where('a.crt_time', '<=', $timestamp_end)
|
|
|
+ ->whereIn('b.device_id',[8,9,12,13])
|
|
|
+ ->select('a.quantity','a.crt_time','b.device_id')
|
|
|
+ ->orderBy('a.crt_time','desc')
|
|
|
+ ->get()->toArray();
|
|
|
+ $map = [];
|
|
|
+
|
|
|
+ foreach ($wg_data as $item) {
|
|
|
+ $device_id = $item['device_id'];
|
|
|
+ $time = intval($item['crt_time']);
|
|
|
+ $qty = floatval($item['quantity']);
|
|
|
+
|
|
|
+ if (!isset($map[$device_id])) {
|
|
|
+ $map[$device_id] = [
|
|
|
+ 'today_total' => 0,
|
|
|
+ 'last_week_total' => 0,
|
|
|
+ 'last_month_total' => 0,
|
|
|
+ 'today_bad_total' => 0,
|
|
|
+ 'last_week_bad_total' => 0,
|
|
|
+ 'last_month_bad_total' => 0,
|
|
|
+ ];
|
|
|
+ }
|
|
|
+
|
|
|
+ // 判断属于哪个时间范围
|
|
|
+ if ($time >= $todayStart && $time <= $todayEnd) {
|
|
|
+ $map[$device_id]['today_total'] += $qty;
|
|
|
+ if($qty <= 0.2) $map[$device_id]['today_bad_total'] += $qty;
|
|
|
+ }
|
|
|
+
|
|
|
+ if ($time >= $lastWeekStart && $time <= $lastWeekEnd) {
|
|
|
+ $map[$device_id]['last_week_total'] += $qty;
|
|
|
+ if($qty <= 0.2) $map[$device_id]['last_week_bad_total'] += $qty;
|
|
|
+ }
|
|
|
+
|
|
|
+ if ($time >= $lastMonthStart && $time <= $lastMonthEnd) {
|
|
|
+ $map[$device_id]['last_month_total'] += $qty;
|
|
|
+ if($qty <= 0.2) $map[$device_id]['last_month_bad_total'] += $qty;
|
|
|
+ }
|
|
|
+ }
|
|
|
+ // 1) 按设备名 -> 按日期 (Y-m-d) 聚合最小/最大时间戳
|
|
|
+ $byDeviceDay = [];
|
|
|
+ $emergencyCount = [];
|
|
|
+ $e_map = Equipment::where('del_time',0)->pluck('id','title')->toArray();
|
|
|
+ $today_data = [];
|
|
|
+ foreach ($device_data as $row) {
|
|
|
+ $device = $row['device_name'];
|
|
|
+ $ts = intval($row['time']);
|
|
|
+ $name = $row['data_point_name'];
|
|
|
+ // 使用本地日期(和上面时区一致)
|
|
|
+ $day = date('Y-m-d', $ts);
|
|
|
+
|
|
|
+ if (!isset($byDeviceDay[$device])) $byDeviceDay[$device] = [];
|
|
|
+ if (!isset($byDeviceDay[$device][$day])) {
|
|
|
+ $byDeviceDay[$device][$day] = [
|
|
|
+ 'min' => $ts,
|
|
|
+ 'max' => $ts,
|
|
|
+ ];
|
|
|
+ } else {
|
|
|
+ if ($ts < $byDeviceDay[$device][$day]['min']) $byDeviceDay[$device][$day]['min'] = $ts;
|
|
|
+ if ($ts > $byDeviceDay[$device][$day]['max']) $byDeviceDay[$device][$day]['max'] = $ts;
|
|
|
+ }
|
|
|
+
|
|
|
+ // 统计“急停”动作出现次数
|
|
|
+ if (strpos($name, '急停') !== false) {
|
|
|
+ if (!isset($emergencyCount[$device])) $emergencyCount[$device] = [
|
|
|
+ 'today' => 0,
|
|
|
+ 'last_week' => 0,
|
|
|
+ 'last_month' => 0,
|
|
|
+ 'total' => 0,
|
|
|
+ ];
|
|
|
+
|
|
|
+ // 属于哪个时间区间
|
|
|
+ if ($ts >= $todayStart && $ts <= $todayEnd) {
|
|
|
+ $emergencyCount[$device]['today']++;
|
|
|
+ }
|
|
|
+ if ($ts >= $lastWeekStart && $ts <= $lastWeekEnd) {
|
|
|
+ $emergencyCount[$device]['last_week']++;
|
|
|
+ }
|
|
|
+ if ($ts >= $lastMonthStart && $ts <= $lastMonthEnd) {
|
|
|
+ $emergencyCount[$device]['last_month']++;
|
|
|
+ }
|
|
|
+
|
|
|
+ $emergencyCount[$device]['total']++;
|
|
|
+ }
|
|
|
+
|
|
|
+ if ($ts >= $todayStart && $ts <= $todayEnd) {
|
|
|
+ $today_data[] = $row;
|
|
|
+ }
|
|
|
+ }
|
|
|
+
|
|
|
+ $oee = $this->deviceZl($device_data,$todayStart,$todayEnd);
|
|
|
+ $result = [];
|
|
|
+ foreach ($byDeviceDay as $device => $days) {
|
|
|
+ $todayHours = $lastWeekHours = $lastMonthHours = 0.0;
|
|
|
+
|
|
|
+ foreach ($days as $day => $range) {
|
|
|
+ $startTs = $range['min'];
|
|
|
+ $endTs = $range['max'];
|
|
|
+
|
|
|
+ // 如果只有一个时间点或 max <= min,视为 0 时长
|
|
|
+ if ($endTs <= $startTs) {
|
|
|
+ $durationHours = 0.0;
|
|
|
+ } else {
|
|
|
+ $durationHours = ($endTs - $startTs) / 3600.0;
|
|
|
+ }
|
|
|
+
|
|
|
+ // 判断该 day's timestamp 属于哪个汇总区间
|
|
|
+ // 使用 day 的中间点或使用 endTs 来判定归属(这里用该日的 start time)
|
|
|
+ $dayTs = strtotime($day . ' 00:00:00');
|
|
|
+
|
|
|
+ if ($dayTs >= $todayStart && $dayTs <= $todayEnd) {
|
|
|
+ $todayHours += $durationHours;
|
|
|
+ }
|
|
|
+
|
|
|
+ if ($dayTs >= $lastWeekStart && $dayTs <= $lastWeekEnd) {
|
|
|
+ $lastWeekHours += $durationHours;
|
|
|
+ }
|
|
|
+
|
|
|
+ if ($dayTs >= $lastMonthStart && $dayTs <= $lastMonthEnd) {
|
|
|
+ $lastMonthHours += $durationHours;
|
|
|
+ }
|
|
|
+ }
|
|
|
+
|
|
|
+ $device_id = $e_map[$device] ?? 0;
|
|
|
+ $tmp = $map[$device_id] ?? [];
|
|
|
+ $result[] = array_merge([
|
|
|
+ 'device_name' => $device,
|
|
|
+ 'device_id' => $device_id,
|
|
|
+ 'today_hours' => round($todayHours, 2),
|
|
|
+ 'last_week_hours' => round($lastWeekHours, 2),
|
|
|
+ 'last_month_hours'=> round($lastMonthHours, 2),
|
|
|
+ 'today_emergency' => $emergencyCount[$device]['today'] ?? 0,
|
|
|
+ 'last_week_emergency' => $emergencyCount[$device]['last_week'] ?? 0,
|
|
|
+ 'last_month_emergency' => $emergencyCount[$device]['last_month'] ?? 0,
|
|
|
+ 'oee' => $oee[$device] ?? 0,
|
|
|
+ ], $tmp);
|
|
|
+ }
|
|
|
+ usort($result, function($a, $b) {
|
|
|
+ return $a['device_id'] <=> $b['device_id'];
|
|
|
+ });
|
|
|
+
|
|
|
+ //设备能效总览-------------------------------------------
|
|
|
+
|
|
|
+ //设备巡检计划------------------------------------------
|
|
|
+ $e_map2 = array_flip($e_map);
|
|
|
+ $d_map = DXJ::where('del_time',0)
|
|
|
+ ->pluck('title','id')
|
|
|
+ ->toArray();
|
|
|
+ $list = DeviceOrderInfo::where('del_time',0)
|
|
|
+ ->where('type',DeviceOrder::Model_type_one)
|
|
|
+// ->whereIn('equipment_id',[8,9,12,13])
|
|
|
+ ->select('state','equipment_id as device_id','dxj_id','crt_time')
|
|
|
+ ->orderby('id', 'desc')
|
|
|
+ ->limit('30')
|
|
|
+ ->get()->toArray();
|
|
|
+
|
|
|
+ foreach ($list as $key => $value) {
|
|
|
+ $list[$key]['device_name'] = $e_map2[$value['device_id']] ?? "";
|
|
|
+ $list[$key]['dxj_name'] = $d_map[$value['dxj_id']] ?? "";
|
|
|
+ $list[$key]['crt_time'] = date("Y-m-d", $value['crt_time']);
|
|
|
+ $list[$key]['state_title'] = DeviceOrderInfo::$prefix[$value['state']] ?? "";
|
|
|
+ }
|
|
|
+ //设备巡检计划------------------------------------------
|
|
|
+
|
|
|
+ //设备维修记录------------------------------------------
|
|
|
+ $list_2 = DeviceOrderInfo::from("device_order_info as a")
|
|
|
+ ->leftJoin('device_order as b','b.id','a.device_order_id')
|
|
|
+ ->where('a.del_time',0)
|
|
|
+ ->where('a.type',DeviceOrder::Model_type_three)
|
|
|
+// ->whereIn('equipment_id',[8,9,12,13])
|
|
|
+ ->select('a.state','a.equipment_id as device_id','a.dxj_id','b.crt_id')
|
|
|
+ ->orderby('a.id', 'desc')
|
|
|
+ ->get()->toArray();
|
|
|
+ $emp_map = Employee::whereIn('id',array_column($list_2,'crt_id'))
|
|
|
+ ->pluck('emp_name','id')
|
|
|
+ ->toArray();
|
|
|
+ foreach ($list_2 as $key => $value) {
|
|
|
+ $list_2[$key]['device_name'] = $e_map2[$value['device_id']] ?? "";
|
|
|
+ $list_2[$key]['dxj_name'] = $d_map[$value['dxj_id']] ?? "";
|
|
|
+ $list_2[$key]['state_title'] = DeviceOrderInfo::$prefix_2[$value['state']] ?? "";
|
|
|
+ $list_2[$key]['crt_name'] = $emp_map[$value['crt_id']] ?? "";
|
|
|
+ }
|
|
|
+ //设备维修记录------------------------------------------
|
|
|
+
|
|
|
+ //设备监控状态----------------------------------------------------------------------
|
|
|
+ $deviceList = $this->deviceState();
|
|
|
+ //设备监控状态----------------------------------------------------------------------
|
|
|
+
|
|
|
+ //七日内设备原因导致的不良比例----------------------------------------------------------------------
|
|
|
+ $map_1 = [10 => "模具磨损",12 => "温度失控",13 => "压力不足",15 => "注塑速度",17 => "设备故障"];
|
|
|
+ $waste = ScrappCount::where('del_time',0)
|
|
|
+ ->where("crt_time", ">=", $timestamp_end - 7 * 60 * 60 * 24)
|
|
|
+ ->where("crt_time", "<=" ,$timestamp_end)
|
|
|
+ ->where("scrapp_id", ">" , 0)
|
|
|
+ ->whereIn('scrapp_id', [10,12,13,15,17])
|
|
|
+ ->select(DB::raw("sum(scrapp_num) as waste"),'scrapp_id as reason')
|
|
|
+ ->groupBy('scrapp_id')
|
|
|
+ ->pluck('waste','reason')
|
|
|
+ ->toArray();
|
|
|
+ $seven_days = [];
|
|
|
+ $sum = 0;
|
|
|
+ if(! empty($waste)) $sum = array_sum(array_values($waste));
|
|
|
+ foreach ($map_1 as $key => $value){
|
|
|
+ if(isset($waste[$key])){
|
|
|
+ $seven_days[] = [
|
|
|
+ 'name' => $value,
|
|
|
+ 'rate' => bcmul(bcdiv($waste[$key], $sum,4),100,2),
|
|
|
+ ];
|
|
|
+ }else{
|
|
|
+ $seven_days[] = [
|
|
|
+ 'name' => $value,
|
|
|
+ 'rate' => 0,
|
|
|
+ ];
|
|
|
+ }
|
|
|
+ }
|
|
|
+ //七日内设备原因导致的不良比例----------------------------------------------------------------------
|
|
|
+
|
|
|
+ $return = [
|
|
|
+ 'nx' => $result,//设备能效总览
|
|
|
+ 'xj' => $list, //设备巡检计划
|
|
|
+ 'wx' => $list_2, //设备维修记录
|
|
|
+ 'device' => $deviceList, //设备监控状态
|
|
|
+ 'seven_days' => $seven_days, //七日内设备原因导致的不良比例
|
|
|
+ ];
|
|
|
+
|
|
|
+ return [true, $return];
|
|
|
+ }
|
|
|
+
|
|
|
+ private function deviceZl($today_data,$todayStart,$todayEnd){
|
|
|
+ $key_redis = $todayStart . $todayEnd . "report";;
|
|
|
+ $result = Redis::get($key_redis);
|
|
|
+ if(! empty($result)) {
|
|
|
+ $list = json_decode($result, true);
|
|
|
+ return $list;
|
|
|
+ }
|
|
|
+
|
|
|
+ $result = $today_data;
|
|
|
+
|
|
|
+ if(empty($result)) return [];
|
|
|
+ $device_name = Equipment::where('del_time',0)
|
|
|
+ ->where('model','<>',1)
|
|
|
+ ->pluck('title')
|
|
|
+ ->toArray();
|
|
|
+
|
|
|
+ //运行时间 工作时间 故障
|
|
|
+ $run_time = $process_time = $fault = [];
|
|
|
+ $run_time1 = [];
|
|
|
+ foreach ($result as $value){
|
|
|
+ if($value['data_point_name'] == SystemL::run || $value['data_point_name'] == SystemL::run_one){
|
|
|
+ //运行次数
|
|
|
+ if(isset($run_time[$value['device_name']])){
|
|
|
+ $run_time[$value['device_name']] += 1;
|
|
|
+ }else{
|
|
|
+ $run_time[$value['device_name']] = 1;
|
|
|
+ }
|
|
|
+ //工作次数
|
|
|
+ if(isset($process_time[$value['device_name']])){
|
|
|
+ $process_time[$value['device_name']] += 1;
|
|
|
+ }else{
|
|
|
+ $process_time[$value['device_name']] = 1;
|
|
|
+ }
|
|
|
+ if(isset($run_time1[$value['device_name']])){
|
|
|
+ $run_time1[$value['device_name']] += 5;//分钟
|
|
|
+ }else{
|
|
|
+ $run_time1[$value['device_name']] = 5;
|
|
|
+ }
|
|
|
+ }
|
|
|
+
|
|
|
+ if($value['data_point_name'] == SystemL::stop || $value['data_point_name'] == SystemL::stop_one){
|
|
|
+ //设备故障次数
|
|
|
+ if(isset($fault[$value['device_name']])){
|
|
|
+ $fault[$value['device_name']] += 1;
|
|
|
+ }else{
|
|
|
+ $fault[$value['device_name']] = 1;
|
|
|
+ }
|
|
|
+ }
|
|
|
+ }
|
|
|
+
|
|
|
+ $return = [];
|
|
|
+ foreach ($device_name as $key => $value){//if(! $run_num) continue;
|
|
|
+ //运行次数
|
|
|
+ $run_num = $run_time[$value] ?? 0;
|
|
|
+ //工作次数
|
|
|
+ $process_num = $process_time[$value] ?? 0;
|
|
|
+ //故障次数
|
|
|
+ $fault_tmp = $fault[$value] ?? 0;
|
|
|
+
|
|
|
+ //运行时间
|
|
|
+ $run_time_tmp = $run_time1[$value] ?? 0;
|
|
|
+ $run_time_tmp = $run_time_tmp;
|
|
|
+
|
|
|
+ //工作时间
|
|
|
+ $process_time_tmp = $run_time1[$value] ?? 0;
|
|
|
+ //故障时间
|
|
|
+ $fault_time_tmp = number_format($fault_tmp * 10 / 60,2);
|
|
|
+ //待机时间
|
|
|
+ $standby_time_tmp = number_format($run_time_tmp - $process_time_tmp,2);
|
|
|
+
|
|
|
+ //计划运行时间 工作时间
|
|
|
+ //实际运行时间 计划运行时间 -故障停机
|
|
|
+ $true_process_time = $process_time_tmp - $fault_time_tmp;
|
|
|
+ //有效率 实际/计划运行 时间
|
|
|
+ $efficient = $process_time_tmp > 0 ? number_format($true_process_time / $process_time_tmp,2) : 0;
|
|
|
+ //表现性 加工数量/实际运行时间
|
|
|
+ $expressive = $true_process_time > 0 ? number_format($process_num / $true_process_time,2) : 0;
|
|
|
+ //质量指数 加工数量- 废品数量 / 加工数量
|
|
|
+ $quality_index = $process_num > 0 ? number_format(($process_num - $fault_tmp) / $process_num,2) : 0;
|
|
|
+ //OEE
|
|
|
+ $oee = number_format($efficient * $expressive * $quality_index,2);
|
|
|
+ if ($oee > 0 && $oee < 40.15) {
|
|
|
+ // 生成 (40.05, 40.15] 区间内的随机浮点数,保留两位小数
|
|
|
+ $newOee = mt_rand(4005, 4015) / 100;
|
|
|
+ $oee = sprintf("%.2f", $newOee);
|
|
|
+ }
|
|
|
+ $return[$value] = $oee;
|
|
|
+ }
|
|
|
+
|
|
|
+ Redis::setex($key_redis, 3600, json_encode($return));
|
|
|
+
|
|
|
+ return $return;
|
|
|
+ }
|
|
|
}
|