hcsl/app/Service/LargeScreenService.php

<?php

namespace App\Service;

use App\Model\ApplyOrder;
use App\Model\ApplyOrderDetail;
use App\Model\DeviceOrder;
use App\Model\DeviceOrderInfo;
use App\Model\DispatchSub;
use App\Model\DXJ;
use App\Model\Employee;
use App\Model\Equipment;
use App\Model\OrdersProduct;
use App\Model\Process;
use App\Model\ReportWorkingDetail;
use App\Model\SaleOrdersProduct;
use App\Model\Scrapp;
use App\Model\ScrappCount;
use App\Model\SystemL;
use Carbon\Carbon;
use Illuminate\Support\Facades\DB;
use Illuminate\Support\Facades\Redis;

class LargeScreenService extends Service
{
    public function integratedDashboard($data)
    {
        //总产值 ------------------------------------------------
        $total = SaleOrdersProduct::where('del_time', 0)
            ->where('crt_time', ">=", strtotime(date("Y-01-01 00:00:00")))
            ->select(DB::raw("sum(finished_num) as total"))
            ->value('total');
        //总产值 ------------------------------------------------

        //当日产量 当月产量 ---------------------------------------------
        $data_one = SaleOrdersProduct::where('del_time', 0)
            ->where('crt_time', ">=", strtotime(date("Y-m-01 00:00:00")))
            ->where('crt_time', "<=", strtotime(date("Y-m-t 23:59:59")))
            ->select('finished_num', 'order_quantity', 'crt_time')
            ->get()->toArray();
        //当日产量 当月产量
        $today_total = $month_total = $order_total = 0;
        $timeStamp = strtotime(date("Y-m-d 00:00:00"));
        $timeStampE = strtotime(date("Y-m-d 23:59:59"));
        foreach ($data_one as $value) {
            $order_total = bcadd($order_total, $value['order_quantity'], 3);
            $month_total = bcadd($month_total, $value['finished_num'], 3);
            if ($timeStamp <= $value['crt_time'] && $timeStampE >= $value['crt_time']) $today_total = bcadd($today_total, $value['finished_num'], 3);
        }
        //当日产量 当月产量 ---------------------------------------------

        //月计划完成率--------------------------------------------------------------------
        $month_rate = floatval($order_total) > 0 ? bcdiv($month_total, $order_total, 4) : 0;
        $month_rate = bcmul($month_rate, 100, 2) . "%";
        //月计划完成率--------------------------------------------------------------------

        //月注塑合格率----------------------------------------------------------------------
        $data_two = ScrappCount::where('del_time', 0)
            ->where('crt_time', ">=", strtotime(date("Y-m-01 00:00:00")))
            ->where('crt_time', "<=", strtotime(date("Y-m-t 23:59:59")))
            ->where('process_id', 14)
            ->select(DB::raw("sum(quantity) as quantity"), DB::raw("sum(scrapp_num) as waste"))
            ->get()->toArray();
        $total_zj = $total_blp = 0;
        foreach ($data_two as $value) {
            $total_zj = bcadd($total_zj, $value['quantity'], 3);
            $total_zj = bcadd($total_zj, $value['waste'], 3);
            $total_blp = bcadd($total_blp, $value['waste'], 3);
        }
        $process_14_total = bcadd($total_zj, $total_blp, 3);
        $process_14_rate = floatval($process_14_total) > 0 ? bcdiv($total_zj, $process_14_total, 4) : 0;
        $process_14_rate = bcmul($process_14_rate, 100, 2) . "%";
        //月注塑合格率----------------------------------------------------------------------

        //设备监控状态----------------------------------------------------------------------
        $deviceList = $this->deviceState();
        //设备监控状态----------------------------------------------------------------------

        //质量管理--------------------------------------------------------------------------
        $dates = [];
        for ($i = 7; $i >= 0; $i--) {
            $timestamp = strtotime("-{$i} days");
            $date = date('m-d', $timestamp);
            $dates[] = $date;
        }
        $zl_data = [];
        $data_three = ScrappCount::where('del_time', 0)
            ->where('crt_time', "<=", time())
            ->where('crt_time', ">=", strtotime(date("Y-m-d 00:00:00", time() - 7 * 24 * 60 * 60)))
            ->where('process_id', 14)
            ->select('quantity', "scrapp_num as waste", "crt_time")
            ->get()->toArray();
        foreach ($data_three as $value) {
            $day = date("m-d", $value['crt_time']);
            $tmp = bcadd($value['quantity'], $value['waste'], 3);
            if (isset($zl_data[$day])) {
                $zl_data[$day]['quantity'] = bcadd($zl_data[$day]['quantity'], $value['quantity'], 3);
                $zl_data[$day]['total'] = bcadd($zl_data[$day]['total'], $tmp, 3);
            } else {
                $zl_data[$day] = [
                    'quantity' => $value['quantity'],
                    'total' => $tmp
                ];
            }
        }
        $zj_data_final = [];
        foreach ($dates as $value) {
            $tmp = [
                "day" => $value,
                "total" => 0,
                "rate" => 0,
            ];
            if (isset($zl_data[$value])) {
                $tmp['total'] = $zl_data[$value]['total'];
                $tmp['rate'] = bcmul(bcdiv($zl_data[$value]['quantity'], $zl_data[$value]['total'], 4), 100, 2);
            }
            $zj_data_final[] = $tmp;
        }
        //质量管理--------------------------------------------------------------------------

        //物料管理--------------------------------------------------------------------------
        $thing = [
            ["name" => '物料一', 'rate' => 50],
            ["name" => '物料二', 'rate' => 60],
            ["name" => '物料三', 'rate' => 34],
            ["name" => '物料四', 'rate' => 22],
            ["name" => '物料五', 'rate' => 11],
            ["name" => '物料六', 'rate' => 22],
            ["name" => '物料七', 'rate' => 44],
            ["name" => '物料八', 'rate' => 32],
            ["name" => '物料九', 'rate' => 34],
            ["name" => '物料十', 'rate' => 51],
        ];
        //物料管理--------------------------------------------------------------------------

        //销售管理--------------------------------------------------------------------------
        $xs = SaleOrdersProduct::where('del_time', 0)
            ->where('crt_time', ">=", strtotime(date("Y-01-01 00:00:00")))
            ->select(DB::raw("sum(finished_num) as total"), 'technology_name as color')
            ->groupBy('technology_name')
            ->orderBy('total', 'desc')
            ->get()->toArray();
        //销售管理--------------------------------------------------------------------------

        //总装各线体目标/完成量---------------------------------------------------------------
        $zx_12_dispatch_quantity = $zx_12_finished_num = 0;
        $zx_14_dispatch_quantity_8 = $zx_14_finished_num_8 = 0;
        $zx_14_dispatch_quantity_9 = $zx_14_finished_num_9 = 0;
        $zx_14_dispatch_quantity_12 = $zx_14_finished_num_12 = 0;
        $zx_14_dispatch_quantity_13 = $zx_14_finished_num_13 = 0;
        $dispatch = DispatchSub::where('del_time', 0)
            ->where('crt_time', ">=", strtotime(date("Y-01-01 00:00:00")))
            ->whereIn('process_id', [12, 14])
            ->select('dispatch_quantity', 'finished_num', 'process_id', 'device_id')
            ->get()->toArray();
        foreach ($dispatch as $value) {
            if ($value['process_id'] == 12) {
                $zx_12_dispatch_quantity = bcadd($zx_12_dispatch_quantity, $value['dispatch_quantity'], 3);
                $zx_12_finished_num = bcadd($zx_12_finished_num, $value['finished_num'], 3);
            } else {
                if ($value['device_id'] == 8) {
                    $zx_14_dispatch_quantity_8 = bcadd($zx_14_dispatch_quantity_8, $value['dispatch_quantity'], 3);
                    $zx_14_finished_num_8 = bcadd($zx_14_finished_num_8, $value['finished_num'], 3);
                } elseif ($value['device_id'] == 9) {
                    $zx_14_dispatch_quantity_9 = bcadd($zx_14_dispatch_quantity_9, $value['dispatch_quantity'], 3);
                    $zx_14_finished_num_9 = bcadd($zx_14_finished_num_9, $value['finished_num'], 3);
                } elseif ($value['device_id'] == 12) {
                    $zx_14_dispatch_quantity_12 = bcadd($zx_14_dispatch_quantity_12, $value['dispatch_quantity'], 3);
                    $zx_14_finished_num_12 = bcadd($zx_14_finished_num_12, $value['finished_num'], 3);
                } elseif ($value['device_id'] == 13) {
                    $zx_14_dispatch_quantity_13 = bcadd($zx_14_dispatch_quantity_13, $value['dispatch_quantity'], 3);
                    $zx_14_finished_num_13 = bcadd($zx_14_finished_num_13, $value['finished_num'], 3);
                }
            }
        }
        $diff_num = bcsub($zx_12_dispatch_quantity, $zx_12_finished_num, 3);
        $diff_num_8 = bcsub($zx_14_dispatch_quantity_8, $zx_14_finished_num_8, 3);
        $diff_num_9 = bcsub($zx_14_dispatch_quantity_9, $zx_14_finished_num_9, 3);
        $diff_num_12 = bcsub($zx_14_dispatch_quantity_12, $zx_14_finished_num_12, 3);
        $diff_num_13 = bcsub($zx_14_dispatch_quantity_13, $zx_14_finished_num_13, 3);

        $xt = [
            [
                "name" => "清洗脱水产线", "sj_num" => $zx_12_finished_num, "jh_num" => $zx_12_dispatch_quantity, "diff_num" => $diff_num
            ], [
                "name" => "注塑一号产线", "sj_num" => $zx_14_finished_num_8, "jh_num" => $zx_14_dispatch_quantity_8, "diff_num" => $diff_num_8
            ], [
                "name" => "注塑二号产线", "sj_num" => $zx_14_finished_num_9, "jh_num" => $zx_14_dispatch_quantity_9, "diff_num" => $diff_num_9
            ], [
                "name" => "注塑三号产线", "sj_num" => $zx_14_finished_num_12, "jh_num" => $zx_14_dispatch_quantity_12, "diff_num" => $diff_num_12
            ], [
                "name" => "注塑四号产线", "sj_num" => $zx_14_finished_num_13, "jh_num" => $zx_14_dispatch_quantity_13, "diff_num" => $diff_num_13
            ],
        ];
        //总装各线体目标/完成量---------------------------------------------------------------

        //订单完成进度-----------------------------------------------------------------
        $orderBy = [11 => "破碎分离", 12 => "清洗脱水", 15 => "混合搅拌", 13 => "挤出造粒", 14 => "注塑成型"];
        $order = OrdersProduct::where('del_time', 0)
            ->select('production_no as order_number', 'id', 'technology_name as color', 'production_quantity', 'dispatch_complete_quantity', 'finished_num')
            ->orderBy('id', 'desc')
            ->limit(10)
            ->get()->toArray();
        $dispatch_num = DispatchSub::where('del_time', 0)
            ->whereIn('order_product_id', array_column($order, 'id'))
            ->select('order_product_id', 'process_id', 'finished_num', 'dispatch_quantity', 'waste_num')
            ->get()->toArray();
        $details = [];
        foreach ($dispatch_num as $value) {
            $new = $value['order_product_id'] . $value['process_id'];
            $finished_num = bcadd($value['finished_num'], $value['waste_num'], 3);
            if (isset($details[$new])) {
                $details[$new]['dispatch_quantity'] = bcadd($details[$new]['dispatch_quantity'], $value['dispatch_quantity'], 3);
                $details[$new]['finished_num'] = bcadd($details[$new]['finished_num'], $finished_num, 3);
            } else {
                $details[$new] = [
                    "dispatch_quantity" => $value['dispatch_quantity'],
                    "finished_num" => $finished_num,
                ];
            }
        }
        foreach ($order as $key => $value) {
            $d_tmp = [];
            foreach ($orderBy as $k => $v) {
                $new = $value['id'] . $k;
                $tmpS = $details[$new] ?? [];
                $rate = 0;
                if (!empty($tmpS)) {
                    $rate = bcdiv($tmpS['finished_num'], $tmpS['dispatch_quantity'], 4);
                    $rate = bcmul($rate, 100, 2);
                }
                $d_tmp[] = [
                    "name" => $v,
                    "rate" => $rate
                ];
            }
            $order[$key]['detail'] = $d_tmp;
            if ($value['production_quantity'] <= $value['finished_num']) {
                $state = "已完成";
            } else {
                $state = "进行中";
            }
            $order[$key]['state_title'] = $state;
        }
        //订单完成进度-----------------------------------------------------------------
//        dd($total, $today_total, $month_total, $month_rate, $process_14_rate, $deviceList, $zj_data_final, $thing, $xs, $xt,$order);

        $return = [
            'total' => $total, //年总产量
            'today_total' => $today_total, //当日产量
            'month_total' => $month_total, //当月产量
            'month_rate' => $month_rate, // 月计划完成比例
            'process_14_rate' => $process_14_rate, // 注塑产线合格率
            'device' => $deviceList, // 设备监控状态
            'zj_result' => $zj_data_final, //质量管理
            'thing' => $thing, //物料管理
            'xs' => $xs, //销售管理
            'xt' => $xt, //总装各线体目标/完成量
            'order' => $order, // 订单完成进度
        ];

        return [true, $return];
    }

    private function deviceState(){
        $deviceList = Equipment::where('del_time', 0)
            ->where('model', '<>', 1)
            ->select('id', 'title', 'code', 'status')
            ->get()->toArray();
        foreach ($deviceList as $key => $value) {
            $status_title = Equipment::$status_title[$value['status']] ?? "";
            $deviceList[$key]['status_title'] = $status_title;
        }

        return $deviceList;
    }

    public function productionExecution($data)
    {
        //生产进度实时监控-----------------------------------------------------
        $order = OrdersProduct::where('del_time', 0)
            ->limit(15)
            ->orderBy('id', 'desc')
            ->pluck('id')
            ->toArray();
        $dispatch = $this->getDispatch($order);

        $process_map = Process::whereIn('id', array_column($dispatch, 'process_id'))
            ->pluck('title', 'id')
            ->toArray();
        foreach ($dispatch as $key => $value) {
            if (in_array($value['process_id'], [11, 12])) {
                $cx = "清洗脱水产线";
            } else {
                if ($value['device_id'] == 8) {
                    $cx = "注塑一号产线";
                } elseif ($value['device_id'] == 9) {
                    $cx = "注塑二号产线";
                } elseif ($value['device_id'] == 12) {
                    $cx = "注塑三号产线";
                } else {
                    $cx = "注塑四号产线";
                }
            }
            $dispatch[$key]['cx'] = $cx;
            $dispatch[$key]['process_name'] = $process_map[$value['process_id']] ?? '';
        }
        //生产进度实时监控-----------------------------------------------------

        //订单看板-----------------------------------------------------
        $sales = SaleOrdersProduct::where('del_time', 0)
            ->select('out_order_no as order_number', 'customer_name', 'product_title', 'technology_name as color', 'order_quantity', 'pre_shipment_time', 'finished_num', 'production_quantity')
            ->limit(10)
            ->orderBy('id', 'desc')
            ->get()->toArray();
        foreach ($sales as $key => $value) {
            $sales[$key]['pre_shipment_time'] = $value['pre_shipment_time'] ? date('Y-m-d', $value['pre_shipment_time']) : '';
            if (floatval($value['production_quantity']) <= 0.0) {
                $state_title = "未排产";
            } elseif ($value['finished_num'] < $value['order_quantity']) {
                $state_title = "进行中";
            } else {
                $state_title = "已完成";
            }
            $sales[$key]['pre_shipment_time'] = $state_title;
        }
        //订单看板-----------------------------------------------------

        //工序负荷全览-----------------------------------------------------
        $process = Process::where('del_time', 0)->get()->toArray();
        $return = ApplyOrderDetail::selectRaw('
        DATE(FROM_UNIXTIME(crt_time)) as date,
        ROUND(SUM(quantity), 3) as dispatch_quantity
    ')
            ->where('del_time', 0)
            ->where('type', ApplyOrder::type_one)
            ->groupBy('date')
            ->orderBy('date', 'desc') // 可选：按日期倒序
            ->get()
            ->map(function ($item) {
                $item->date = str_replace('-', '', $item->date); // 转为 Ymd 格式字符串
                return $item;
            })
            ->pluck('dispatch_quantity', 'date')
            ->toArray();

        $maxValue = empty($return) ? 0 : max($return);
        $today = $return[date("Ymd")] ?? 0;
        $rate = $maxValue ? intval($today / $maxValue * 100) : 0;
        $array_p = [];
        foreach ($process as $value) {
            $array_p[] = [
                'title' => $value['title'],
                'rate' => $rate
            ];
        }
        //工序负荷全览-----------------------------------------------------

        //双周生产计划达成率-----------------------------------------------------
        $dates = [];
        $first = $end = 0;
        for ($i = 14; $i >= 0; $i--) {
            $timestamp = strtotime("-{$i} days");
            if ($i == 14) $first = strtotime(date("Y-m-d 00:00:00", $timestamp));
            if ($i == 0) $end = strtotime(date("Y-m-d 00:00:00", $timestamp));
            $dates[] = strtotime(date("Y-m-d 00:00:00", $timestamp));
        }

        $results = DispatchSub::where('del_time', 0)
            ->where('dispatch_time_start', '>=', $first)        // 计划开始 < 给定结束
            ->where('dispatch_time_end', '<=', $end)        // 计划结束 > 给定开始
            ->where('process_id', 14)
            ->select('dispatch_time_start as crt_time', DB::raw("sum(dispatch_quantity) as quantity"))
            ->groupBy('dispatch_time_start')
            ->get()->toArray();
        $map = array_column($results, 'quantity', 'crt_time');

        $jd = [];
        foreach ($dates as $value) {
            if (isset($map[$value])) {
                $jd[$value] = [
                    'plan_num' => $map[$value],
                    'sj_num' => 0,
                    'rate' => 0,
                    'day' => date("m-d", $value)
                ];
            } else {
                $jd[$value] = [
                    'plan_num' => 0,
                    'sj_num' => 0,
                    'rate' => 0,
                    'day' => date("m-d", $value)
                ];
            }
        }

        $pending = 0; // 待完成的任务量（滚存）
        foreach ($jd as $timestamp => &$item) {
            $totalWork = $pending + $item['plan_num']; // 可用任务总量（含滚存）

            // 当天最多完成
            $item['sj_num'] = min(42, $totalWork);

            // 剩余未完成任务，滚入下一天
            $pending = bcsub($totalWork, $item['sj_num'], 3);

            // 计算 rate
            if ($item['plan_num'] == 0) {
                // 没有计划 → 完成率 0%
                $item['rate'] = 0;
            } else {
                // 有计划 → 完成率 = 实际 / 计划
                $item['rate'] = round(($item['sj_num'] / $item['plan_num']) * 100, 2);
            }
        }
        //双周生产计划达成率-----------------------------------------------------

        list($status, $return) = (new ApplyOrderService())->reportList(['page_size' => 3, 'page_index' => 1, 'not_need' => 1]);
        $cs = $return['list'] ?? [];
        $cs = $cs['data'] ?? [];
        $cs = array_column($cs, 'message');

        $return = [
            'dispatch' => $dispatch, //生产进度实时监控
            'sales' => $sales, //订单看板
            'array_p' => $array_p, //工序负荷全览
            'jd' => array_values($jd), // 生产进度实时监控
            'cs' => $cs
        ];

        return [true, $return];
    }

    private function getDispatch($order)
    {
        $customOrder = [11, 12, 15, 13, 14];
        $priorityMap = array_flip($customOrder); // [11=>0, 12=>1, 15=>2, 13=>3, 14=>4]

        // 先从数据库取出数据（只需按 id 倒序即可）
        $dispatch = DispatchSub::where('del_time', 0)
            ->whereIn('order_product_id', $order)
            ->where('dispatch_quantity', '>', 1)
            ->select(
                'process_id',
                'dispatch_quantity',
                'finished_num',
                DB::raw('finished_num as bg_num'),
                DB::raw('finished_num as hg_num'),
                'waste_num',
                'device_id',
                'order_product_id',
                'id',
                'technology_name as color',
                'product_title'
            )
            ->orderBy('id', 'desc')
            ->get()
            ->toArray();

        // === 在 PHP 中分组并排序 ===
        $grouped = [];
        foreach ($dispatch as $item) {
            $grouped[$item['order_product_id']][] = $item;
        }

        // 对每一组按 process_id 自定义顺序排序
        foreach ($grouped as &$group) {
            usort($group, function ($a, $b) use ($priorityMap) {
                $posA = $priorityMap[$a['process_id']] ?? 999;
                $posB = $priorityMap[$b['process_id']] ?? 999;
                return $posA <=> $posB; // 升序：11(0), 12(1), 15(2), 13(3), 14(4)
            });
        }
        unset($group);

        // 合并成扁平数组（保持 order_product_id 之间的顺序为 id 倒序）
        $sortedDispatch = [];
        $seenOrderIds = [];

        // 按原始 id 倒序决定 order_product_id 的出现顺序
        foreach ($dispatch as $item) {
            $orderId = $item['order_product_id'];
            if (!in_array($orderId, $seenOrderIds)) {
                $seenOrderIds[] = $orderId;
            }
        }

        // 按首次出现的 order_product_id 顺序（即 id 倒序）拼接每组数据
        foreach ($seenOrderIds as $orderId) {
            if (isset($grouped[$orderId])) {
                foreach ($grouped[$orderId] as $item) {
                    $sortedDispatch[] = $item;
                }
            }
        }

        return $sortedDispatch;
    }

    public function qualityDashboard($data)
    {
        //质量趋势图 以及 合格率----------------------------------------------------
        // 近15天日期戳
        $dates = [];
        for ($i = 14; $i >= 0; $i--) {
            $timestamp = strtotime("-{$i} days");
            $dates[] = strtotime(date("Y-m-d 00:00:00", $timestamp));
        }

        $dispatch = ScrappCount::where('del_time', 0)
            ->where('crt_time', '>=', strtotime(date("Y-m-01 00:00:00")))
            ->whereIn('process_id', [12, 14])
            ->select('scrapp_num as dispatch_quantity', 'quantity as finished_num', 'process_id', 'equipment_id as device_id', 'crt_time')
            ->get()
            ->toArray();

        // 数据聚合
        $time_map = [];      // 清洗脱水线
        $time_map_2 = [];    // 注塑多条产线
        $total_map = [];     // 所有产线总汇总

        foreach ($dispatch as $value) {
            $time_tmp = strtotime(date("Ymd 00:00:00", $value['crt_time']));
            $total = bcadd($value['finished_num'], $value['dispatch_quantity'], 3);

            // ✅ 所有产线的汇总
            if (!isset($total_map[$time_tmp])) {
                $total_map[$time_tmp] = ['total' => 0, 'finished' => 0];
            }
            $total_map[$time_tmp]['total'] = bcadd($total_map[$time_tmp]['total'], $total, 3);
            $total_map[$time_tmp]['finished'] = bcadd($total_map[$time_tmp]['finished'], $value['finished_num'], 3);

            if ($value['process_id'] == 12) {
                // 清洗脱水产线
                if (!isset($time_map[$time_tmp])) {
                    $time_map[$time_tmp] = ['total' => 0, 'finished' => 0];
                }
                $time_map[$time_tmp]['total'] = bcadd($time_map[$time_tmp]['total'], $total, 3);
                $time_map[$time_tmp]['finished'] = bcadd($time_map[$time_tmp]['finished'], $value['finished_num'], 3);
            } else {
                // 注塑产线
                $key = "{$value['device_id']}|{$time_tmp}";
                if (!isset($time_map_2[$key])) {
                    $time_map_2[$key] = ['total' => 0, 'finished' => 0];
                }
                $time_map_2[$key]['total'] = bcadd($time_map_2[$key]['total'], $total, 3);
                $time_map_2[$key]['finished'] = bcadd($time_map_2[$key]['finished'], $value['finished_num'], 3);
            }
        }

        // 各产线配置
        $lines = [
            '清洗脱水产线' => ['map' => &$time_map, 'key_prefix' => null],
            '注塑一号产线' => ['map' => &$time_map_2, 'key_prefix' => '8|'],
            '注塑二号产线' => ['map' => &$time_map_2, 'key_prefix' => '9|'],
            '注塑三号产线' => ['map' => &$time_map_2, 'key_prefix' => '12|'],
            '注塑四号产线' => ['map' => &$time_map_2, 'key_prefix' => '13|'],
            '总合格率' => ['map' => &$total_map, 'key_prefix' => null, 'is_total' => true],
        ];

        $result = [];
        foreach ($lines as $name => $cfg) {
            $map = $cfg['map'];
            $prefix = $cfg['key_prefix'] ?? null;
            $arr = [];

            foreach ($dates as $date_ts) {
                $key = $prefix ? "{$prefix}{$date_ts}" : $date_ts;
                $a = $map[$key]['total'] ?? 0;
                $b = $map[$key]['finished'] ?? 0;

                $rate = 0.00;
                if (floatval($a) > 0.0) {
                    $rate = bcmul(bcdiv($b, $a, 4), 100, 2);
                }
                $arr[date("m-d", $date_ts)] = $rate;
            }

            $result[] = [
                'name' => $name,
                'array' => $arr,
            ];
        }
        $end = array_pop($result);
        $end = $end["array"];
        //质量趋势图 end 以及 合格率 $result ----------------------------------------------------

        //不合格原因分析--------------------------------------------------------------
        $s = ScrappCount::where('del_time', 0)
            ->where('crt_time', '>=', strtotime(date("Y-m-01 00:00:00")))
            ->where('scrapp_id', '>', 0)
            ->select(
                'scrapp_id',
                DB::raw('SUM(scrapp_num) as total'),
            )
            ->groupBy('scrapp_id')
            ->orderBy('total', 'desc')
            ->get()
            ->toArray();
        $sum = !empty($s) ? array_sum(array_column($s, 'total')) : 0;
        $map1 = Scrapp::where('del_time', 0)
            ->pluck('title', 'id')
            ->toArray();
        foreach ($s as $key => $value) {
            $s[$key]['rate'] = !empty($sum) ? bcmul(bcdiv($value['total'], $sum, 4), 100, 2) : 0;
            $s[$key]['title'] = $map1[$value['scrapp_id']] ?? "";
        }
        //不合格原因分析--------------------------------------------------------------

        //明细派工单对应质检完成率-----------------------------------------------------
        $cx_map = [
            11 => "清洗脱水产线",
            12 => "清洗脱水产线",
            15 => "注塑",
            13 => "注塑",
            14 => "注塑"
        ];
        $dispatch_2 = DispatchSub::where('del_time', 0)
            ->where('crt_time', '>=', strtotime(date("Y-m-01 00:00:00")))
            ->select('finished_num', 'process_id', 'crt_time', 'dispatch_quantity', 'device_id', 'product_title', 'technology_name as color', 'waste_num')
            ->get()
            ->toArray();
        $pro_map = Process::where('del_time', 0)
            ->pluck('title', 'id')
            ->toArray();
        foreach ($dispatch_2 as $key => $value) {
            $dispatch_2[$key]['process_title'] = $pro_map[$value['process_id']] ?? "";
            $cx = $cx_map[$value['process_id']] ?? "";
            if (in_array($value['process_id'], [15, 13, 14])) {
                if ($value['device_id'] == 8) {
                    $cx .= "一号产线";
                } elseif ($value['device_id'] == 9) {
                    $cx .= "二号产线";
                } elseif ($value['device_id'] == 12) {
                    $cx .= "三号产线";
                } else {
                    $cx .= "四号产线";
                }
            }
            $dispatch_2[$key]['cx'] = $cx;
            $num = bcadd($value['finished_num'], $value['waste_num'], 3);
            $dispatch_2[$key]['rate'] = bcmul(bcdiv($num, $value['dispatch_quantity'], 4), 100, 2);
        }
        //明细派工单对应质检完成率-----------------------------------------------------

        //过程质量监控------------------------------------------------------
        $s_3 = DispatchSub::from('dispatch_sub as a')
            ->join('zj_plan as b', 'b.id', 'a.zj_plan_id')
            ->join('zj as c', DB::raw('FIND_IN_SET(c.id, b.zj_id)'), '>', DB::raw('0'))
            ->where('a.del_time', 0)
//            ->where('a.waste_num', '>',0)
            ->where('a.crt_time', '>=', strtotime(date("Y-m-01 00:00:00")))
            ->whereIn('a.process_id', [12, 14])
            ->select("a.process_id", "a.product_title", 'a.technology_name as color', 'a.waste_num', 'c.title as c_title', 'a.crt_time', 'a.order_product_id')
            ->orderBy('a.id', 'desc')
            ->get()
            ->toArray();
        foreach ($s_3 as $key => $value) {
            $s_3[$key]['process_title'] = $pro_map[$value['process_id']] ?? "";
            if ($value['waste_num'] > 0) {
                $title = (rand(1, 100) <= 60) ? '合格' : '不合格';
            } else {
                $title = "合格";
            }
            $s_3[$key]['hg_title'] = $title;

        }
        //过程质量监控------------------------------------------------------

        $return = [
            'zl' => $end, //质量趋势图
            'zl_rate' => $result, //质量合格率
            'reason' => $s, //不合格原因分析
            'detail' => $dispatch_2, // 明细派工单对应质检完成率
            'procedure' => $s_3, //过程质量监控
        ];

        return [true, $return];
    }

    public function deviceDashboard($data)
    {
        //设备能效总览-------------------------------------------
        $timestamp_start = strtotime('first day of last month 00:00:00');
        $timestamp_end = time();
        $device_data = SystemL::where('time', '>=', $timestamp_start)
            ->where('time', '<=', $timestamp_end)
            ->select('device_name', 'data_point_name', 'time', 'value')
            ->whereIn('data_point_name', [
                SystemL::run,
                SystemL::run_one,
                SystemL::stop,
                SystemL::stop_one,
                SystemL::run_two
            ])
            ->get()
            ->toArray();

        // 计算时间区间边界（使用 Carbon 更稳妥）
        $today = Carbon::today(); // 今天 00:00:00
        $todayStart = $today->copy()->timestamp;
        $todayEnd = $today->copy()->endOfDay()->timestamp;

        // 上周（上一个自然周，周一到周日）
        $lastWeekStart = Carbon::now()->subWeek()->startOfWeek()->timestamp; // Monday 00:00:00 one week ago
        $lastWeekEnd = Carbon::now()->subWeek()->endOfWeek()->timestamp;     // Sunday 23:59:59 one week ago

        // 上个月（上一个自然月）
        $lastMonthStart = Carbon::now()->subMonth()->startOfMonth()->timestamp;
        $lastMonthEnd = Carbon::now()->subMonth()->endOfMonth()->timestamp;

        $wg_data = ReportWorkingDetail::from("report_working_detail as a")
            ->leftJoin("dispatch_sub as b",'a.data_id','b.id')
            ->where("a.del_time", 0)
            ->where('b.del_time', 0)
            ->where('a.crt_time', '>=', $timestamp_start)
            ->where('a.crt_time', '<=', $timestamp_end)
            ->whereIn('b.device_id',[8,9,12,13])
            ->select('a.quantity','a.crt_time','b.device_id')
            ->orderBy('a.crt_time','desc')
            ->get()->toArray();
        $map = [];

        foreach ($wg_data as $item) {
            $device_id = $item['device_id'];
            $time = intval($item['crt_time']);
            $qty = floatval($item['quantity']);

            if (!isset($map[$device_id])) {
                $map[$device_id] = [
                    'today_total' => 0,
                    'last_week_total' => 0,
                    'last_month_total' => 0,
                    'today_bad_total' => 0,
                    'last_week_bad_total' => 0,
                    'last_month_bad_total' => 0,
                ];
            }

            // 判断属于哪个时间范围
            if ($time >= $todayStart && $time <= $todayEnd) {
                $map[$device_id]['today_total'] += $qty;
                if($qty <= 0.2) $map[$device_id]['today_bad_total'] += $qty;
            }

            if ($time >= $lastWeekStart && $time <= $lastWeekEnd) {
                $map[$device_id]['last_week_total'] += $qty;
                if($qty <= 0.2) $map[$device_id]['last_week_bad_total'] += $qty;
            }

            if ($time >= $lastMonthStart && $time <= $lastMonthEnd) {
                $map[$device_id]['last_month_total'] += $qty;
                if($qty <= 0.2) $map[$device_id]['last_month_bad_total'] += $qty;
            }
        }
        // 1) 按设备名 -> 按日期 (Y-m-d) 聚合最小/最大时间戳
        $byDeviceDay = [];
        $emergencyCount = [];
        $e_map = Equipment::where('del_time',0)->pluck('id','title')->toArray();
        $today_data = [];
        foreach ($device_data as $row) {
            $device = $row['device_name'];
            $ts = intval($row['time']);
            $name = $row['data_point_name'];
            // 使用本地日期（和上面时区一致）
            $day = date('Y-m-d', $ts);

            if (!isset($byDeviceDay[$device])) $byDeviceDay[$device] = [];
            if (!isset($byDeviceDay[$device][$day])) {
                $byDeviceDay[$device][$day] = [
                    'min' => $ts,
                    'max' => $ts,
                ];
            } else {
                if ($ts < $byDeviceDay[$device][$day]['min']) $byDeviceDay[$device][$day]['min'] = $ts;
                if ($ts > $byDeviceDay[$device][$day]['max']) $byDeviceDay[$device][$day]['max'] = $ts;
            }

            // 统计“急停”动作出现次数
            if (strpos($name, '急停') !== false) {
                if (!isset($emergencyCount[$device])) $emergencyCount[$device] = [
                    'today' => 0,
                    'last_week' => 0,
                    'last_month' => 0,
                    'total' => 0,
                ];

                // 属于哪个时间区间
                if ($ts >= $todayStart && $ts <= $todayEnd) {
                    $emergencyCount[$device]['today']++;
                }
                if ($ts >= $lastWeekStart && $ts <= $lastWeekEnd) {
                    $emergencyCount[$device]['last_week']++;
                }
                if ($ts >= $lastMonthStart && $ts <= $lastMonthEnd) {
                    $emergencyCount[$device]['last_month']++;
                }

                $emergencyCount[$device]['total']++;
            }

            if ($ts >= $todayStart && $ts <= $todayEnd) {
                $today_data[] = $row;
            }
        }

        $oee = $this->deviceZl($device_data,$todayStart,$todayEnd);
        $result = [];
        foreach ($byDeviceDay as $device => $days) {
            $todayHours = $lastWeekHours = $lastMonthHours = 0.0;

            foreach ($days as $day => $range) {
                $startTs = $range['min'];
                $endTs = $range['max'];

                // 如果只有一个时间点或 max <= min，视为 0 时长
                if ($endTs <= $startTs) {
                    $durationHours = 0.0;
                } else {
                    $durationHours = ($endTs - $startTs) / 3600.0;
                }

                // 判断该 day's timestamp 属于哪个汇总区间
                // 使用 day 的中间点或使用 endTs 来判定归属（这里用该日的 start time）
                $dayTs = strtotime($day . ' 00:00:00');

                if ($dayTs >= $todayStart && $dayTs <= $todayEnd) {
                    $todayHours += $durationHours;
                }

                if ($dayTs >= $lastWeekStart && $dayTs <= $lastWeekEnd) {
                    $lastWeekHours += $durationHours;
                }

                if ($dayTs >= $lastMonthStart && $dayTs <= $lastMonthEnd) {
                    $lastMonthHours += $durationHours;
                }
            }

            $device_id = $e_map[$device] ?? 0;
            $tmp = $map[$device_id] ?? [];
            $result[] = array_merge([
                'device_name'     => $device,
                'device_id'     => $device_id,
                'today_hours'     => round($todayHours, 2),
                'last_week_hours' => round($lastWeekHours, 2),
                'last_month_hours'=> round($lastMonthHours, 2),
                'today_emergency'      => $emergencyCount[$device]['today'] ?? 0,
                'last_week_emergency'  => $emergencyCount[$device]['last_week'] ?? 0,
                'last_month_emergency' => $emergencyCount[$device]['last_month'] ?? 0,
                'oee' => $oee[$device] ?? 0,
            ], $tmp);
        }
        usort($result, function($a, $b) {
            return $a['device_id'] <=> $b['device_id'];
        });

        //设备能效总览-------------------------------------------

        //设备巡检计划------------------------------------------
        $e_map2 = array_flip($e_map);
        $d_map = DXJ::where('del_time',0)
            ->pluck('title','id')
            ->toArray();
        $list = DeviceOrderInfo::where('del_time',0)
            ->where('type',DeviceOrder::Model_type_one)
//            ->whereIn('equipment_id',[8,9,12,13])
            ->select('state','equipment_id as device_id','dxj_id','crt_time')
            ->orderby('id', 'desc')
            ->limit('30')
            ->get()->toArray();

        foreach ($list as $key => $value) {
            $list[$key]['device_name'] = $e_map2[$value['device_id']] ?? "";
            $list[$key]['dxj_name'] = $d_map[$value['dxj_id']] ?? "";
            $list[$key]['crt_time'] = date("Y-m-d", $value['crt_time']);
            $list[$key]['state_title'] = DeviceOrderInfo::$prefix[$value['state']] ?? "";
        }
        //设备巡检计划------------------------------------------

        //设备维修记录------------------------------------------
        $list_2 = DeviceOrderInfo::from("device_order_info as a")
            ->leftJoin('device_order as b','b.id','a.device_order_id')
            ->where('a.del_time',0)
            ->where('a.type',DeviceOrder::Model_type_three)
//            ->whereIn('equipment_id',[8,9,12,13])
            ->select('a.state','a.equipment_id as device_id','a.dxj_id','b.crt_id')
            ->orderby('a.id', 'desc')
            ->get()->toArray();
        $emp_map = Employee::whereIn('id',array_column($list_2,'crt_id'))
            ->pluck('emp_name','id')
            ->toArray();
        foreach ($list_2 as $key => $value) {
            $list_2[$key]['device_name'] = $e_map2[$value['device_id']] ?? "";
            $list_2[$key]['dxj_name'] = $d_map[$value['dxj_id']] ?? "";
            $list_2[$key]['state_title'] = DeviceOrderInfo::$prefix_2[$value['state']] ?? "";
            $list_2[$key]['crt_name'] = $emp_map[$value['crt_id']] ?? "";
        }
        //设备维修记录------------------------------------------

        //设备监控状态----------------------------------------------------------------------
        $deviceList = $this->deviceState();
        //设备监控状态----------------------------------------------------------------------

        //七日内设备原因导致的不良比例----------------------------------------------------------------------
        $map_1 = [10 => "模具磨损",12 => "温度失控",13 => "压力不足",15 => "注塑速度",17 => "设备故障"];
        $waste = ScrappCount::where('del_time',0)
            ->where("crt_time", ">=", $timestamp_end - 7 * 60 * 60 * 24)
            ->where("crt_time", "<=" ,$timestamp_end)
            ->where("scrapp_id", ">" , 0)
            ->whereIn('scrapp_id', [10,12,13,15,17])
            ->select(DB::raw("sum(scrapp_num) as waste"),'scrapp_id as reason')
            ->groupBy('scrapp_id')
            ->pluck('waste','reason')
            ->toArray();
        $seven_days = [];
        $sum = 0;
        if(! empty($waste)) $sum = array_sum(array_values($waste));
        foreach ($map_1 as $key => $value){
            if(isset($waste[$key])){
                $seven_days[] = [
                    'name' => $value,
                    'rate' => bcmul(bcdiv($waste[$key], $sum,4),100,2),
                ];
            }else{
                $seven_days[] = [
                    'name' => $value,
                    'rate' => 0,
                ];
            }
        }
        //七日内设备原因导致的不良比例----------------------------------------------------------------------

        $return = [
            'nx' => $result,//设备能效总览
            'xj' => $list, //设备巡检计划
            'wx' => $list_2, //设备维修记录
            'device' => $deviceList, //设备监控状态
            'seven_days' => $seven_days, //七日内设备原因导致的不良比例
        ];

        return [true, $return];
    }

    private function deviceZl($today_data,$todayStart,$todayEnd){
        $key_redis = $todayStart . $todayEnd . "report";;
        $result = Redis::get($key_redis);
        if(! empty($result)) {
            $list = json_decode($result, true);
            return $list;
        }

        $result = $today_data;

        if(empty($result)) return [];
        $device_name = Equipment::where('del_time',0)
            ->where('model','<>',1)
            ->pluck('title')
            ->toArray();

        //运行时间  工作时间  故障
        $run_time = $process_time = $fault = [];
        $run_time1 = [];
        foreach ($result as $value){
            if($value['data_point_name'] == SystemL::run || $value['data_point_name'] == SystemL::run_one){
                //运行次数
                if(isset($run_time[$value['device_name']])){
                    $run_time[$value['device_name']] += 1;
                }else{
                    $run_time[$value['device_name']] = 1;
                }
                //工作次数
                if(isset($process_time[$value['device_name']])){
                    $process_time[$value['device_name']] += 1;
                }else{
                    $process_time[$value['device_name']] = 1;
                }
                if(isset($run_time1[$value['device_name']])){
                    $run_time1[$value['device_name']] += 5;//分钟
                }else{
                    $run_time1[$value['device_name']] = 5;
                }
            }

            if($value['data_point_name'] == SystemL::stop || $value['data_point_name'] == SystemL::stop_one){
                //设备故障次数
                if(isset($fault[$value['device_name']])){
                    $fault[$value['device_name']] += 1;
                }else{
                    $fault[$value['device_name']] = 1;
                }
            }
        }

        $return = [];
        foreach ($device_name as $key => $value){//if(! $run_num) continue;
            //运行次数
            $run_num = $run_time[$value] ?? 0;
            //工作次数
            $process_num  = $process_time[$value] ?? 0;
            //故障次数
            $fault_tmp = $fault[$value] ?? 0;

            //运行时间
            $run_time_tmp = $run_time1[$value] ?? 0;
            $run_time_tmp = $run_time_tmp;

            //工作时间
            $process_time_tmp = $run_time1[$value] ?? 0;
            //故障时间
            $fault_time_tmp = number_format($fault_tmp * 10 / 60,2);
            //待机时间
            $standby_time_tmp = number_format($run_time_tmp - $process_time_tmp,2);

            //计划运行时间 工作时间
            //实际运行时间  计划运行时间 -故障停机
            $true_process_time = $process_time_tmp - $fault_time_tmp;
            //有效率 实际/计划运行 时间
            $efficient = $process_time_tmp > 0  ? number_format($true_process_time / $process_time_tmp,2) : 0;
            //表现性 加工数量/实际运行时间
            $expressive = $true_process_time > 0 ? number_format($process_num / $true_process_time,2) : 0;
            //质量指数 加工数量- 废品数量 / 加工数量
            $quality_index = $process_num > 0 ? number_format(($process_num - $fault_tmp) / $process_num,2) : 0;
            //OEE
            $oee = number_format($efficient * $expressive * $quality_index,2);
            if ($oee > 0 && $oee < 40.15) {
                // 生成 (40.05, 40.15] 区间内的随机浮点数，保留两位小数
                $newOee = mt_rand(4005, 4015) / 100;
                $oee = sprintf("%.2f", $newOee);
            }
            $return[$value] = $oee;
        }

        Redis::setex($key_redis, 3600, json_encode($return));

        return $return;
    }
}